An Analytical Framework for Error Propagation Effects in Multiprocess Manufacturing

Abstract

Analysis of multisource errors accompanying process execution and study of the propagation effects of the corresponding multiprocess manufacturing process are the basic prerequisites for optimizing the generation process and improving the quality of the product. This paper proposes an analytical framework for error propagation effects in multiprocess manufacturing, which completely covers error source analysis, mathematical calculation of error propagation accumulation, and description of error propagation effects, which can provide better support for error traceability, error propagation monitoring, and error dissipation in manufacturing production. First of all, establish the process state model into the features of the manufacturing level, analyze the type of multisource error, and its mode of action when executing the process operation; second, establish the mathematical calculation model of error propagation accumulation based on state space equation is established, so as to realize calculation and analysis of error propagation; and finally, establish the link graph and link matrix of error propagation influence in multiprocess manufacturing process are established to further reveal the scope and path of error propagation influence. In this section of the case study, a plate cover part had been taken as an example, the multisource error in its manufacturing was analyzed, and the propagation and accumulation of these error values are obtained by state space and state transition theory. On this basis, the link graph and its corresponding link matrix were used to explicitly describe the error propagation effects during the multiprocess manufacturing of the example part. The example analysis illustrated the proposed error analysis framework could analyze and calculate the multisource error of multiprocess manufacturing and visually describe the error propagation effects, which showed the effectiveness and feasibility of the proposed method framework.