MGPM Methods for Rectangular Single-Size Printed Circuit Board Orthogonal Packing Problems

Abstract

Printed circuit board (PCB) orthogonal packing problems derive from the massive circuit board production process in the electronic industry. In the early stage, it mainly relied on human experiences to make decisions on how to make the most of each sheet while meeting customers’ orders. Up till now, researchers in enterprises and academic circles are still trying to explore effective mathematical models and feasible optimization methods. In most cases, what PCB companies generally face is the orthogonal layout decision, which considers positioning each rectangle PCB piece (PCB-P) on a rectangle sheet board (panel) in an ideal way so that each panel has the minimal remains with the most PCB-Ps. In this paper, multi-round gradual packing methods (MGPMs) are proposed based on the idea of combinatorial optimization and dynamic programming. MGPMs include the depth priority-based method (MGPM-DP) and breadth priority-based branch-and-prune method (MGPM-BC). The former has the advantage of finding better solutions, while the latter has the advantage of consuming short computational time. Through extensive computational tests on real data from a PCB production enterprise in China, both MGPM-DP and MGPM-BC have achieved noticeable and satisfactory results compared with the simplex method, dynamic programming method, and a widely used industrial software (Yuanbo) in China.