Four-Channel Vibrating Testbed Design for Full Vehicle Durability Simulation

Abstract

The four-channel vibrating testbed for full vehicle durability simulation is indispensable for testing vehicle performance. This paper combines theoretical analysis with experimental verification, and the four-channel vibrating simulation testbed is designed. The hardware system consists of three parts: hydraulic mechanical components, sensors, and closed-loop control system, and the software system consists of platform configuration system, platform management system, and basic test system. Based on the design of the hardware system and software system, the emphasis is put on signal processing. Based on the least squares principle, the undetermined coefficients of trend items are determined, the trend items are transformed into the arithmetic mean of signal data, and the models that eliminate constant trend items are established to eliminate the trend items. In order to reflect the fatigue process of parts more truly, the anomaly points were identified and eliminated based on the two-parameter rain-flow counting method. By representing the transfer function in the frequency domain, the measured signal is changed quickly by Fourier, and the uniqueness of the transfer function is ensured by establishing an invariant system. Finally, test verification was performed on the designed testbed with the white powder noise taken as the driving signal. The test results agree well with field testing results. The design of the testbed can meet the requirements of engineering application, and its design method and signal processing method are reasonable, which has certain theoretical research significance and engineering application value.