Effect of the Imperfection of Open-End Yarn (Thin, Thick, and Nep Place) on Air Permeability of Plain Woven Fabric

Abstract

Wearing clothes is an intermediate channel by exchange of air released from human bodies and environments to bring breathing stability and to control body temperature. Air permeability is an expression describing the properties of a fabric that permit the passage of air through the fabric’s interstices. It has been found that there are many factors that can affect the air permeability of a fabric comfort. Several early studies of air permeability of different materials showed that different factors affect air permeability and breathability of fabrics, and some of them are imperfections of yarns (thick, thin, and nep place) which are introduced on the surface of the fabric that originated from the appearance of the yarn. In this experiment, the yarn and fabric samples are collected from five different spinning mills which have an identical warp yarn linear density of 20 Ne regardless of the weft linear density, and the fabric was constructed from those selected yarns by using the thread set of 28 ends per centimeter and 20 picks per centimeter. The experiment was conducted by measuring the imperfection of each code of yarn on USTER statistics and air permeability of the fabric with respect to the thin, thick, and nep place/km of the yarn and fabric cover. The impacts of each factor were analyzed, and the relationships of each parameter were stated on the graph. The results were discussed by using the design of the experiment by quadratic and linear models to the response of air permeability and fabric cover, respectively, and the results showed that there is a direct impact of thin, thick, and neps of the yarn on the ability of the fabric to permeate air.