An Expert PI Controller with Dead Time Compensation of Monitor AGC in Hot Strip Mill

Abstract

Hot strip rolling production is a high-speed process which requires high-speed control and communication system, but because of the long distance between the delivery stand of the finishing mill and the gauge meter, dead time occurs when strip is transported from the site of the actuator to another location where the gauge meter takes its reading, which seriously affects the thickness control effect. According to the process model which is developed based on the measured data, a filtered Smith predictor is applied to predict the thickness deviation of the finishing mill. At the same time, an expert PI controller based on feature information is proposed for the strip thinning during looper rising and coiler biting period and the strip thickening during the tension loss period of the strip tail end. As a result, the thickness accuracy has been improved by about 1.06% at a steady rolling speed and about 1.23% in acceleration and deceleration.