Effect of Tool Profile Influence in Dissimilar Friction Stir Welding of Aluminium Alloys (AA5083 and AA7068)

Author:

Jayaprakash S.1ORCID,Siva Chandran S.2,Sathish T.3ORCID,Gugulothu Bhiksha4ORCID,Ramesh R.5ORCID,Sudhakar M.2,Subbiah Ram6

Affiliation:

1. Department of Electrical and Electronics Engineering, Sathyabama Institute of Science and Technology, Chennai, Tamil Nadu, India

2. Department of Mechanical Engineering, Sri Sairam Engineering College, Sai Leo Nagar, West Tambaram, Chennai 44, Tamil Nadu, India

3. Department of Mechanical Engineering, Saveetha School of Engineering,SIMATS, Chennai 602 105, Tamil Nadu, India

4. Department of Mechanical Engineering, Bule Hora University, Addis Ababa, Bule Hora, Ethiopia

5. Department of Chemical Engineering, Addis Ababa Science and Technology University, Addis Ababa, Ethiopia

6. Department of Mechanical Engineering, Gokaraju Rangaraju Institute of Engineering and Technology, Nizampet, Hyderabad, India

Abstract

Friction stir welding is an innovative welding process for similar and dissimilar joining of the materials effectively. FSW simply modified the grain structure and also improved the strength of the joints for any type of alloying elements. This experimental study planned to carry out the joining process for dissimilar materials such as aluminium alloys 5083 and 7068. Three different types of tools are involved to find the ultimate tensile strength and Vickers hardness. The tool types are straight cylindrical tool, taper cylindrical tool, and triangular tool. The process factors for this investigation are a rotational speed of 800, 1000, 1200, and 1400 rpm, welding speed of 30, 40, 50, and 60 mm/min, axial force of 3, 4, 5, and 6 kN, and plate thickness of 5, 6, 7, and 8 mm. The hardness value and the ultimate tensile strength were increased in the welding zone, which proves the effects of tool profiles are efficiently utilized.

Funder

Bule Hora University, Ethiopia

Publisher

Hindawi Limited

Subject

General Engineering,General Materials Science

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