Synthesis and Characterization of Fibre Reinforced Silica Aerogel Blankets for Thermal Protection

Abstract

Using tetraethoxysilane (TEOS) as the source of silica, fibre reinforced silica aerogels were synthesized via fast ambient pressure drying using methanol (MeOH), trimethylchlorosilane (TMCS), ammonium fluoride (NH4F), and hexane. The molar ratio of TEOS/MeOH/(COOH)2/NH4F was kept constant at 1 : 38 : 3.73 × 10−5 : 0.023 and the gel was allowed to form inside the highly porous meta-aramid fibrous batting. The wet gel surface was chemically modified (silylation process) using various concentrations of TMCS in hexane in the range of 1 to 20% by volume. The fibre reinforced silica aerogel blanket was obtained subsequently through atmospheric pressure drying. The aerogel blanket samples were characterized by density, thermal conductivity, hydrophobicity (contact angle), and Scanning Electron Microscopy. The radiant heat resistance of the aerogel blankets was examined and compared with nonaerogel blankets. It has been observed that, compared to the ordinary nonaerogel blankets, the aerogel blankets showed a 58% increase in the estimated burn injury time and thus ensure a much better protection from heat and fire hazards. The effect of varying the concentration of TMCS on the estimated protection time has been examined. The improved thermal stability and the superior thermal insulation of the flexible aerogel blankets lead to applications being used for occupations that involve exposure to hazards of thermal radiation.