Evaluating the Mechanical and Tribological Properties of DLC Nanocoated Aluminium 5051 Using RF Sputtering

Author:

Natrayan L.1ORCID,Merneedi Anjibabu2ORCID,Veeman Dhinakaran3ORCID,Kaliappan S.4ORCID,Raju P. Satyanarayana5,Subbiah Ram6,Kumar S. Venkatesh7ORCID

Affiliation:

1. Department of Mechanical Engineering, Saveetha School of Engineering, SIMATS, Chennai, Tamil Nadu 602105, India

2. Department of Mechanical Engineering, Aditya College of Engineering, Surampalem, 533437 Andhra Pradesh, India

3. Centre for Additive Manufacturing, Chennai Institute of Technology, 600069, Chennai, India

4. Department of Mechanical Engineering, Velammal Institute of Technology, Chennai, 601204 Tamil Nadu, India

5. Department of Mechanical Engineering, Vardhaman College of Engineering, Kacharam, Shamshabad, Hyderabad, 501218 Telangana, India

6. Department of Mechanical Engineering, Gokaraju Rangaraju Institute of Engineering and Technology, Hyderabad, India

7. Department of Mechanical Engineering, College of Engineering and Technology, Mettu University, P.O. Box: 318, Ethiopia

Abstract

The diamond-like carbon- (DLC-) coating technique is used in the sliding parts of automotive engines, among other applications, to reduce friction and wear. In this work, DLC has been coated on the Aluminium 5051 sample to assess the mechanical and tribological properties. A sputtering deposition mechanism is used, and the DLC is coated using a graphite target. The developed DLC coatings are tested for adhesion strength, hardness, chemical composition using XRD, and wear behaviour. The developed DLC thin films have considerably increased the wear behaviour of the Aluminium 5051 sample and have fulfilled the objective of this study. The XRD data indicated the presence of amorphous carbon in the coating with a threefold increase to the hardness of the naked aluminium. This study provides insight into improving the aluminium wear resistance by developing a considerably hard coating.

Publisher

Hindawi Limited

Subject

General Materials Science

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