Mathematical Modeling of Wax Deposition in Field-Scale Crude Oil Pipeline Systems

Abstract

The formation of solid wax crystals, which interlock and form a gel-like layer on the inner wall of the crude oil pipeline, influences the transportation of waxy crude oil. The deposited layer grows continuously and hardens during the oil transportation, reducing the effective inside diameter of the crude oil pipeline and the flow rate. In extreme cases, the deposited layer may block the crude oil pipeline leading to a loss of production and capital investment. In this paper, wax deposition from multiphase flow in field-scale oil pipeline transport systems has been studied. The novelty of this work is to develop a mathematical model that incorporates water-in-oil emulsions, wax precipitation kinetics, molecular diffusion, and shear dispersion to enable accurate predictions of both the wax deposit growth rate and aging of the deposit. The coupled nonlinear partial differential equations governing the flow are discretized in time by a second-order semi-implicit time discretization scheme based on the Adams-Bashforth and Crank-Nicolson methods, which completely decouples the computation of the governing equations. The resulting temporal schemes are discretized in space by the bivariate spectral collocation method based on Chebyshev-Gauss-Lobatto grid points and simulated in MATLAB software to obtain the profiles of the flow variables. The simulation results are presented in graphical and in tabular forms and discussed. This study found that the deposit thickness is directly proportional to the Reynolds number and inversely proportional to the mass Grashof number, Schmidt number, and Weber number. Deposit aging is rampant during the early stages of wax deposition, after which it stabilizes at a specific value as time elapses. A deposition model to predict the wax deposit thickness and aging is proposed in this study. The findings of this study will help in making informed decisions on the planning of pigging operations, thermal insulation, and other remediation techniques to be applied in controlling wax deposition in field-scale crude oil pipeline systems.