CFD Simulation of an Industrial Dust Cyclone Separator: A Comparison with Empirical Models: The Influence of the Inlet Velocity and the Particle Size on Performance Factors in Situation of High Concentration of Particles

Abstract

The present work is dedicated to the study of multiphase turbulent and three-dimensional rotational flow in dust cyclones, a contribution to air pollution control. Cyclones are widely used devices for the separation of constituents from solid-gas mixtures in industry. In order to improve the filtration efficiency of cyclones, and to reduce the pressure drop, parametric numerical simulation studies using the Fluent code have been conducted to characterise the effects of the parameters affecting the operation of these devices through their performance indicators. In this work, the effect of inlet velocity and the particle size on the turbulent flow air in the cyclone is presented. Numerical simulation of the flow by Fluent code using three numerical models: the first based on the dissipation of kinetic energy by viscosity (RNG) K-epsilon and standard K-epsilon as well as the last based on the solution of Reynolds stress equations (RSM), combined with the multiphase mixing model, gave interesting results in terms of the pressure and flow field in the separator, the variation of inlet velocity, and the variation of particle size. Validation with experimental and empirical results showed the advantage of the Reynolds stress turbulence model (RSM) over the standard K-epsilon and RNG K-epsilon. The RSM model better captures physical phenomena in an intense vortex flow in the presence of walls. But it is characterised by a very long calculation time and requires large machine resources. An alternative to this model is RNG K-epsilon model, which offers a reasonable calculation time with acceptable results (maximum deviation of 5 $\%$) for speed values below 10 m/s. In the absence of numerical resources, certain empirical models such as those of First (for the evaluation of pressure drop) and Iozia and Leith (for evaluation of efficiency) may well be useful for the dimensioning of the cyclone.