Applications of design and reverse engineering for the development of digital and smart tools for composite additive manufacturing

Abstract

This paper presents a study dedicated to the development of Digital and Smart Tools, based on solved applications of design engineering and reverse engineering. This approach is justified by the fact as well as the need for preparations prior to Composite Additive Manufacturing. Future integration of Digital Smart Tools with Composite Additive Manufacturing will significantly contribute to the efficient and effective support of the green economy, the active, responsible, safe and resilient protection of environment, life and climate. The research involved in this paper contributes to develop Digital and Smart Tools Applications, intended for integrated digital design, development, manufacturing and further predictive maintenance and services, based on robotic systems, extended automatic control, Artificial Intelligence and Machine Learning, including Mathematical Modeling and Numerical Simulations for Performance Prediction at Design Regime and Off-Design Regimes for jet engines, with the best capabilities to generate and integrate improvements, optimizations and potential innovative solutions. This paper presents significant applications of design, concept engineering development and reverse engineering design, as: 1/ the design of a transonic axial compressor rotor blade, 2/ the design of a swept axial compressor rotor, 3/ concept design engineering developments in case of a swept fan rotor blade, 4/ concept design developments and reverse engineering in case of a HP axial compressor rotor blade, part of Spey 512-14 DW turbofan engine, 5/ reverse engineering design of a Cessna 182 Skylane N223IF light aircraft wheel cover. In line with Europe´s vision for sustainable aviation, this research study and INCAS´ TGA Project "Technological Development Platform for "Green" Technologies in Aviation and Ecological Manufacturing with Superior Added Value; TGA - Technologies for Green Aviation" will significantly contribute to the Green Deal, as a production center using "Green" Technologies in aviation and ecological manufacturing, as well as collaborative developer of Digital and Smart Tools for Composite Additive Manufacturing.