Estimating Machinability Factors in Turning of Inconel 625 under different lubricating conditions using 3D DEFORM FE Analysis-Reference-Cited by-同舟云学术

Estimating Machinability Factors in Turning of Inconel 625 under different lubricating conditions using 3D DEFORM FE Analysis

Published:2022-03-07 Issue:1 Volume:14 Page:97-107
ISSN:2247-4528
Container-title:INCAS BULLETIN
language:en
Short-container-title:INCAS BULLETIN

Author:

PADHY Chinmaya¹,SINGH Pariniti²

Affiliation:

1. Center for Manufacturing Excellence, Dept. of Mechanical Engineering, School of Technology, GITAM University, Hyderabad, 502329, India, padhy.gitam@gmail.com

2. Center for Manufacturing Excellence, Dept. of Mechanical Engineering, School of Technology, GITAM University, Hyderabad, 502329, India, pariniti_singh@rediffmail.com

Abstract

This paper contributes to the investigation of machinability factors in turning the nickel- based Inconel 625 superalloy with PVD coated TiAlN tungsten carbide cutting insert. The machinability parameters – cutting force (Fc), tool wear rate (𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑⁄), and tool temperature (T) are visualized graphically using the FE model based Deform 3D software interface. The paper discusses the application of boundary conditions, and meshing used for simulating results. The results of the dry turning simulation showed a maximum level of cutting force, tool-tip temperature, and tool wear rate in comparison with conventional MQL and NMQL conditions. The NMQL conditions showed a reduction in cutting force with the use of h-BN NMQL environment compared with dry and conventional MQL machining by 41% and 27%, respectively. Further, the comparison of cutting tool temperature for three simulated conditions showed a clear-cut reduction of temperature in NMQL conditions in comparison with dry and conventional MQL, by 44% and 30%, respectively.

Publisher

INCAS - National Institute for Aerospace Research Elie Carafoli

Subject

Aerospace Engineering,Control and Systems Engineering

Reference12 articles.

1. [1] M. H. Besha, S. C. Devendra, S. S. G. Venkatesh, Analysis of effective stresses for titanium alloys in continuous forming process, Materials Today Proceedings, 10.1016/j.matpr.2021.02.289, 2021.

2. [2] O. N. Çelik, N. Ay, Y. Göncü, Effect of Nano Hexagonal Boron Nitride Lubricant Additives on the Friction and Wear Properties of AISI 4140 Steel, Particulate Science and Technology, Vol.31, no 5, pp. 501–506, 2013.

3. [3] W. Daungthongsuk, S. Wongwises, A critical review of convective heat transfer of nanofluids, Renewable and Sustainable Energy Reviews, Vol 11, no 5, pp. 797-817, 2007.

4. [4] L. Filice, F. Micari, S. Rizzuti, D. Umbrello, A critical analysis on the friction modelling in orthogonal machining. Int. J. Mach. Tools Manuf., Vol. 47, no 3–4, pp. 709–714, 2007.

5. [5] Q. Li, X.Yimin, Convective heat transfer and flow characteristics of Cu–water nano-fluid, Science in China (Series E)., Vol 45, no 4, pp. 408–416, 2002.