Surface plastic strain in contact problems: Prediction by a simplified non-linear kinematic hardening model

Abstract

A previously published model for plasticity assessment in rolling contact, based on a simplification of the non- linear kinematic and isotropic hardening model of Chaboche and Lemaitre, is discussed, and an update is introduced in order to improve its accuracy in the plastic strain prediction within the region just underneath the contact surface. The update is based on a correction of the yield limit and of the strain rate as a function of the load ratio of the tensile stress in the direction parallel to the contact surface. The effectiveness and the accuracy of the updated model in not too severe conditions are demonstrated through comparisons with results obtained by finite element model (FEM) analyses. An application of the model to some experimental results obtained on rail and railway wheel steels is also carried out, and quite good agreement is found in plastic strain prediction, although some discrepancies are found. The method appears to be a valid tool for practical application, especially for its ability of combining the effects of different phenomena and of simulating a number of cycles of the order of millions in a reasonable time.