Cutting force, tool wear and surface finish in drilling metal matrix composites

Author:

Davim J P1,Monteiro Baptista A2

Affiliation:

1. University of Aveiro Department of Mechanical Engineering Aveiro, Portugal

2. University of Porto Department of Mechanical Engineering, Faculty of Engineering FEUP, 4200-465 Porto, Portugal

Abstract

In this paper the evolution of the cutting force, tool wear and surface finish, measured when drilling the metal matrix composite A356/20/SiCp-T6, is presented. The experimental work was developed through the continuous measurement of the torque with an appropriate piezoelectric dynamometer and the results were used to derive the cutting power (ranging from 0.1 to 0.4 kW) and the specific cutting pressure, K s (1700-3500 N/mm2). The tool wear type was identified and its evolution with cutting time was measured for different sets of cutting conditions, using polycrystalline diamond drills. The holes' surface finish was evaluated and very good results, exceeding standard values for drilling, were obtained ( R a between 0.25 and 1.2 μm).

Publisher

SAGE Publications

Subject

Industrial and Manufacturing Engineering,Mechanical Engineering

Reference6 articles.

1. Taya M., Arsenault R. Metal Matrix Composites, 1989, pp. 1–9 (Pergamon, Oxford).

2. Clyne T., Withers P. An Introduction to Metal Matrix Composites, Cambridge Solid State Science Series, 1995, pp. 1–10 (Cambridge University Press).

3. Effect of drill wear on cutting forces in the drilling of metal-matrix composites

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