Experimental performance of a compliant scroll expander for an organic Rankine cycle

Abstract

A small-scale scroll expander was developed and tested. The expander was based on a compliant scroll compressor having a displacement of ∼6.8 cm3. A test loop was also developed for determining expander performance parameters. The loop employed a compressor to pressurize the working fluid up to 2758 kPa and a heat exchanger to create the expander inlet conditions that would characterize an operating power cycle. The expander was tested with R134a as the working fluid. For power output measurements, a dynamometer was used where torque and rotational rate were measured. An important feature in adapting a scroll compressor to expander duty was the lubrication of the scroll wraps during operation and the lubrication required by the journal bearings within the expander housing. The approach used in this study was to dissolve a compatible oil into the circulating working fluid to lubricate the wraps, while a pump was employed to deliver pressurized oil to the bearings. The pressurized oil supply was also used to generate a controlled force to the upper stationary scroll wrap through a sealed piston assembly. This force maintained axial contact between the upper and lower scroll wraps during operation. After expansion, the R134a vapour passed through an orifice flow meter and then to a liquid-cooled heat exchanger. It then enters a compressor and heat exchanger to complete the flow loop. A series of performance tests were conducted on the expander at various expander rotational speeds, inlet and outlet pressures, and scroll sealing pressures. Test results show consistent isentropic efficiencies of over 70 per cent for the expander at its maximum efficiency operating points. The expander performance, however, is a function of speed, pressure ratio, and scroll sealing pressure.