Simulation of creping pattern in tissue paper

Abstract

Abstract The key operation in tissue production is the creping at the Yankee cylinder. The tissue sheet is adhered to a Yankee cylinder and then detached from the surface with a blade. As a result a strong microstructure - crepe folds - is generated on the web. In this work the structure of creping pattern in CD and MD of tissue paper was studied. The samples available in this work consisted of bath tissue and towel grades. The significant difference between the samples was in the number of crepe folds. The tissue sheets were analyzed with an imaging system. The variation of crepe folds in images was studied in spatial frequency space through 2D Welch spectrum. It was noticed that the difference in creping pattern structure between the samples can be seen clearly in spectra. The creping pattern was simulated based on the creping pattern variation found from the Welch spectra of tissue paper images. The simulation was based on a set of sinusoidal terms representing several orientations and amplitudes. The amplitudes of sinusoidal terms located in regular grid in spectra were approximated with 2D normal distribution. Thus, the structure of creping pattern can be represented with three parameters originating from the deviations and location of 2D normal distribution. The creping pattern reconstructed with simulations contains the relevant features in the creping pattern of true tissue images.