Analysis of the Application of Green Manufacturing with the Concept of Water Recycle System to Reduce the Use of Clean Water at Pt. Karton Cikarang

Abstract

The carton packaging industry has potential and advantages that can be used to maintain and develop business operational activities, one of the potentials is liquid waste left over from the production process, as an efficiency measure and a long-term business, sustainable energy is needed as an effort to apply efficiency and effort for the survival of mankind. The purpose of this research is to find the root cause of the high use of clean water in the production process and design the reuse of recycled water in the production department so that it can reduce the use of clean water, and can implement the concept of green manufacturing at PT. Karton Cikarang. This research is quantitative using the Failure Mode and Effect Analysis (FMEA) method which allows to identify and prevent the occurrence of problems in products and processes. Based on the research conducted, it is known that the percentage of clean water use in the production department is divided into 3 parts, namely converting machines (57%), corrugator machines (27%) and finishing machines (16%) which means that the use of clean water is mostly used by converting machines and the least water use is used by finishing machines. PT. Karton Cikarang has complied with wastewater quality standards set by the government, management and monitoring efforts are also carried out to create environmental protection for humans and life in the future.