The effect of different anions on the crystallization course of α‐Al2O3 powder in hydrothermal method

Abstract

Abstractα‐Al2O3 powder with excellent sintering properties plays an irreplaceable role in advanced ceramics. However, the preparation of α‐Al2O3 at low temperature still remains a grand challenge. Herein, aluminum sulfate, aluminum nitrate, and aluminum chloride are used as raw materials for α‐Al2O3 synthesis. In general, the Al3+ will be hydrolyzed to form AlOOH during the hydrothermal process. But SO42− reacted with Al3+ and OH− to form Al4(OH)10SO4 during the hydrothermal process. During the calcining process, the transition temperatures from AlOOH to α‐Al2O3 were 1100°C, which can be summarized as follows: AlOOH → γ‐Al2O3 → θ‐Al2O3 → α‐Al2O3. Meanwhile, Al4(OH)10SO4 converted into pure α‐Al2O3 at only 1050°C, due to the direct conversion from γ‐Al2O3 to α‐Al2O3. This spherical α‐Al2O3 was made up by completely uniformed small particles of about 10–20 nm. Finally, an Al2O3 ceramic with 98.07% of theoretical density and .01% water absorption rate was obtained at a temperature of 1600°C. This work offers an intriguing solution toward the development of Al2O3‐based advanced ceramics.