Surfactant Prefloods During Carbon Dioxide Foam Injection for Integrated Enhanced Oil Recovery in Fractured Oil-Wet Carbonates

Abstract

Summary An integrated enhanced-oil-recovery (EOR) (IEOR) approach is used in fractured oil-wet carbonate core plugs where surfactant prefloods reduce interfacial tension (IFT), alter wettability, and establish conditions for capillary continuity to improve tertiary carbon dioxide (CO2) foam injections. Surfactant prefloods can alter the wettability of oil-wet fractures toward neutral/weakly-water-wet conditions that in turn reduce the capillary threshold pressure for foam generation in matrix and create capillary contact between matrix blocks. The capillary connectivity can transmit differential pressure across fractures and increase both mobility control and viscous displacement during CO2-foam injections. Outcrop core plugs were aged to reflect conditions of an ongoing CO2-foam injection field pilot in west Texas. Surfactants were screened for their ability to change the wetting state from oil-wet using the Darcy-scale Amott-Harvey index. A cationic surfactant was the most effective in shifting wettability from an Amott-Harvey index of –0.56 to 0.09. Second waterfloods after surfactant treatments and before tertiary CO2-foam injections recovered an additional 4 to 11% of original oil in place (OIP) (OOIP), verifying the favorable effects of a surfactant preflood to mobilize oil. Tertiary CO2-foam injections revealed the significance of a critical oil-saturation value below which CO2 and surfactant solution were able to enter the oil-wet matrix and generate foam for EOR. The results reveal that a surfactant preflood can reverse the wettability of oil-wet fracture surfaces, lower IFT, and lower capillary threshold pressure to reduce oil saturation to less than a critical value to generate stable CO2 foam.