Wireless Wellbore - The Way Ahead

Abstract

Technology Update The trend of increasing wellbore complexity for extended reservoir contact and greater reservoir heterogeneity demands improved monitoring and control solutions. Traditionally, the only option has been the deployment of a cabled system, but this limits the application of intelligent well technology to new installations or workovers. In any case, cabled systems are not always possible in new installations, especially where the completion is discontinuous, and slimhole or monobore completions may not allow cables to be deployed along the tubing string. Wireless technology is proving to be a more flexible alternative to addressing the issues of permanent downhole monitoring. Tendeka’s wireless gauge, an interventionless completion technology that has been successfully deployed in the North Sea, allows real-time flowing bottomhole pressure (FBHP) to be efficiently transmitted to the surface, an attractive option for wells, in which the cabled gauge system has failed or was not initially installed. Originally designed to 3.5 in., the company has recently produced a 2.25 in. version. Benefits of Wireless Technology The system transmits data from the lower completion to the surface via pressure pulses. The tool design allows the well’s production to be partially choked for a short time to create a pressure pulse, which is detectable on the surface pressure gauge. The well’s energy is used to transmit data to surface, thereby reducing power consumption, and the system requires no additional surface installation or pickup because an existing tubing head pressure gauge can be used to detect the pulse train. For most operators, the system can be deployed by a single intervention, allowing highly accurate data to be sourced almost instantaneously for a fraction of the cost of a recompletion. Compared with a memory gauge system, it allows data to be collected in real time and provides a continuous confirmation of operation. The gauge can be set in blank pipe, giving optimal freedom for installation depth, and it can be installed as close to the producing interval as required. A benefit of using pressure pulse transmission is the ease of installation. No retrofitting of topside equipment is required, and many of the technical and contractual issues are avoided when introducing a new monitoring system. Successful Deployment A major operator in the North Sea retrofitted the 3.5 in. wireless pressure and temperature gauge at 2200 m in a low-pressure (32 bar) gas well offshore Norway. The existing wellhead pressure sensor was used to capture the wireless signal and extract the data, therefore, no extra infrastructure was required. The application was especially challenging because the well was a marginal producer and the wellhead pressure had large background pressure variations, because of limited well deliverability. Despite these conditions, pressure pulse transmission proved effective. Even if the well starts to significantly deplete while the wireless downhole gauge is installed, the gauge itself will modify its pressure pulsing method to ensure that a detectable pulse train is transmitted to surface.