Improving Alkali Polymer Flooding Economics by Capitalizing on Polymer Solution Property Evolution at High pH

Abstract

Abstract Alkali Polymer (AP) flooding is a promising Enhanced Oil Recovery (EOR) method to increase oil recovery from reactive oils. It is essential to carefully select the alkali and polymer type and concentration to optimize incremental oil recovery. In addition to the conventional laboratory tests for polymer flooding, the effects of the high pH on the polymer and its evolving properties over time need to be investigated. Consideration of near-wellbore and reservoir effects is a key in designing the process. We are showing how understanding and taking advantage of the polymer performance in a high pH environment allows to reduce costs, increase injectivity and incremental oil recovery for AP projects. The polymer performance was evaluated for AP flooding of the Matzen field (Austria). Evaluations included changes in polymer rheology during aging at high pH conditions, phase behavior tests, and single/two-phase core floods with aged and non-aged polymer solutions. In addition, adsorption of the aged polymer and interfacial tension was measured. The aging was studied in anaerobic conditions at reservoir temperature and through an accelerated method at elevated temperature. The degree of polymer hydrolysis over time was determined via NMR and linked to viscosity performance. The AP conditions in the Matzen AP flooding project (pH > 10) lead to an increased initial rate of polymer hydrolysis of the tested HPAM by a factor of 100 compared to hydrolysis at a neutral pH level. This resulted in a rapid increase in polymer solution viscosity of 160 % compared with initial conditions within days at reservoir temperature of 49 °C, after which the increase leveled off. Accelerated aging experiments at higher temperature predict long-term stability of the increased viscosity level for several years. Single-phase injection test in representative core confirmed the performance of the aged solution compared to a non-aged solution at the same polymer concentration. The retention of polymers is reduced in AP conditions compared with traditional neutral pH conditions. Two-phase core flood tests showed the increased polymer viscosity at reservoir conditions. The displacement efficiency of the aged and non-aged polymer solution was similar confirming the potential for cost savings using lower polymer concentration and making use of the increased polymer viscosity owing to hydrolysis. The results show that the design of alkali polymer projects needs to take the changing polymer rheology with time into account. The costs of alkali polymer projects can be reduced owing to the lower required polymer concentrations for the same displacement efficiency and reduced retention of polymer. An efficient design of alkali polymer projects takes good injectivity of non-aged polymers and the aging of the polymer solutions in alkali into account.