Methane Pressure-Cycling Process With Horizontal Wells for Thin Heavy-Oil Reservoirs

Abstract

Summary The methane pressure-cycling (MPC) process is an enhanced-oil-recovery (EOR) scheme intended for application in some heavy-oil reservoirs after termination of either primary or waterflood production. The essence of the process is the restoration of the solution-gas-drive mechanism. The restoration is accomplished by re-injecting an appropriate amount of solution gas (mainly methane) and then repressuring the gas back into solution by injecting water until approximate original reservoir pressure is reached. This, aside from the replacement of produced oil by water, recreates the primary-production conditions. This novel recovery technique is being developed to target the considerable portion of heavy-oil resources located in thin reservoirs. Primary and secondary methods have managed to recover at best 10% of the initial oil in place (IOIP). Heat losses to overburden and underburden or bottomwater zones make thermal methods unsuitable for thin reservoirs. Sandpack-flood tests in 30.5-cm (length)×5.0-cm (diameter) sandpacks were carried out for oils with a range of dead-oil viscosities from 1700 to 5400 mPa·s. The results showed that the pressure-cycling process could create a favorable condition for recharged gas to contact the remaining oil in reservoirs. This restores the situation whereby substantial amounts of gas are in solution for further "primary" production. The effects on the efficiency of the MPC process of cycle termination strategy, oil viscosity, and mobile-water saturation were investigated. Simulations were conducted to investigate the MPC process in three heavy-oil reservoirs in Saskatchewan, Canada. The effects on the process of infill wells, oil viscosity, gas-injection rate, and the presence of wormholes in reservoirs were studied.