Asset Integrity: Managing the Maintenance Burden

Abstract

Abstract The UK Oil & Gas (O&G) faces significant challenges to ensure future economic potential is maximized. Current issues include escalating maintenance backlogs, facility unreliability; an inability to liquidate production-enhancing or important asset integrity workscopes and uncertainty of the rationale justifying existing maintenance programs. This paper presents the application of a novel maintenance optimization technology that has delivered performance improvement through the deterministic consideration of both commercial and reliability criteria when determining planned maintenance intervals. Real case studies are presented alongside the concomitant benefits. The technology was used to determine an optimized planned maintenance program for deployment in both existing operations and new facilities, and has delivered benefits when compared with traditional approaches to determining maintenance intervals. The technology marries both technical and commercial considerations when determining optimized planned maintenance and, in this way, the modulation of planned maintenance programs in response to changes in production, commodity value or equipment reliability is easily achieved. Based on results of the work carried out using the technology, it is proposed that there are significant benefits available to the UKCS through the adoption of similar techniques, as it is understood that many operators currently struggle to justify existing planned maintenance regimes, and to demonstrate a defensible means by which to alter these regimes in response to a changing economic and reliability criteria. Application of this new technology may provide a means of modulating maintenance in response to changing criteria and offer potential concomitant benefits in helping tackle backlog, bed space and production efficiency challenges.