Continuous High-Frequency Measurements of the Drilling Process Provide New Insights into Drilling System Response and Transitions between Vibration Modes

Abstract

Abstract The oil and gas industry has become increasingly interested in drilling dynamics and vibration as causes of drilling inefficiency and reduced drilling performance. Generally, drillstring vibration is measured with shock-and-vibration sensors installed in measurement-while-drilling (MWD) tools, logging-while-drilling (LWD) tools, and rotary steerable systems (RSS). Although these tools provide valuable real-time and recorded-mode information on the dynamic conditions, they are not generally designed to capture continuous high-frequency mechanics and dynamics data, and burst data may miss important information about the evolution of the system response and state. A downhole mechanics measurement tool has been developed that makes a comprehensive suite of measurements of the drilling process, including forces, accelerations, rotational speed, pressures, and temperatures. In addition to providing information in real-time, the tool has the capability to capture long durations of continuous data at frequencies between 50 and 2,000 Hz. The recorded-mode information obtained has provided significant insight into the response of the drilling system to initiating rotation; drilling procedures and parameter modifications; and exposure to excitation from sources including, but not limited to, rig heave, bottomhole assembly (BHA) component imbalance, and bit-rock interaction. A wide range of occurrences has been captured in which the drilling system switches from a dominant vibration mode, typically torsional (downhole rotation-velocity oscillations or stick/slip) into a different mode, such as axial (bit bounce) or lateral (whirl). Transitions between different types of whirl have also been recorded. Several cases were studied to investigate the evolution and response of drilling system behavior based on the in-depth interpretation of relatively long durations (minutes to hours) of high-frequency data sets in the operational context. The findings verify the value of using continuous high-frequency vibration data to understand the drilling system and increase drilling performance.