Performance Analysis of Autonomous Inflow Control Valve in a Heterogenous Reservoir Using CO2 Enhanced Oil Recovery

Abstract

Abstract CO2 flooding is a proven method to mobilize the immobile oil in the reservoirs for enhanced oil recovery (EOR). Using CO2 for EOR has been commercially used for several decades in onshore and offshore oil fields in North America, Canada, and Brazil. The injection of CO2 will both improve oil recovery and contribute significantly to reduction of greenhouse gas emissions. Breakthrough and direct reproduction of CO2, and production of corrosive carbonated water are among the challenges with CO2 EOR projects. Breakthrough of CO2 leads to poor distribution of CO2 in the reservoir and low CO2 storage. Carbonated water production results in corrosion of process equipment on the platform. Autonomous inflow control valve (AICV) is capable of autonomously restricting the reproduction of CO2 from the zones with CO2 breakthrough, and at the same time produce oil from the other zones with high oil saturation. In addition, AICV can reduce the production of carbonated water. The objective of this paper is to investigate the impact of AICV on oil production in a heterogeneous reservoir where CO2 is injected for EOR. The AICV performance is simulated with a dynamic reservoir simulator in a CO2 EOR oil reservoir. AICV restricts the inflow of unwanted fluids such as pure water, gas, carbonated water, and pure CO2. To achieve the objective, experiments and simulations are conducted. Experiments are carried out with realistic reservoir fluids to generate single phase flow performance curves for AICV and for an orifice type inflow control device (ICD). Simulations are performed using CMG STARS, which is a multi-phase, multi-component reservoir simulator. The performance of AICV is evaluated and compared with perforated casing completion. The experimental results confirm the significant benefit of AICV regarding water and CO2 reduction compared to ICD. Under the same conditions and at a given differential pressure, AICV compared to ICD, reduces the water and CO2 volume flow rate by approximately 58% and 82%, respectively. Experimental AICV performance curves are used to generate the flow control device (FCD) tables in CMG STARS. The FCD tables are used to simulate the AICV behavior. The simulation results indicate that AICV reduces the water cut significantly. The cumulative water production is reduced by approximately 25% by using AICVs compared to the perforated casing completion. Indeed, reduction in carbonated water production will minimize the recirculation of CO2. Also, reduction in production of carbonated water will mitigate the problem related to the corrosion of the producing wells and process equipment on the platform. In addition, simulation results show that the AICV completion delivers the highest cumulative oil production after five years of production. From the environmental aspects, utilizing AICV in CO2 EOR projects will contribute significantly to reduction of greenhouse gas emissions. A better distribution of CO2 in the reservoir contributes to a larger storage capacity and thereby more CO2 storage.