Fatty Alcohol Polyoxyethylene Ether Sodium Sulfate–Modified Cement to Improve the Bonding and Sealing of Cement to Oil-Wet Casing or Formation Surface in Shale Gas Wells

Abstract

Summary In shale gas wells, oil-based mud (OBM) changes the casing and rock surface wettability during drilling. It negatively affects the bonding and sealing of cement sheaths with casing or formation rock. Although the spacer is widely used in primary cementing, the casing and formation rock surface are wetted by OBM or oil phase due to poor displacement. For this work, a novel oleophilic cement slurry modified by fatty alcohol polyoxyethylene ether sodium sulfate (AES) was investigated to decrease the negative effect of OBM- or oil-wetted surface. The contact angle of nonpolar solvent 1-bromonaphthalene on the cement surface decreased from 35° to 8°, showing an ideal oleophilic property. The hydraulic isolation capacity; microstructure of the cement-casing or cement-rock interface; and the pore structure, hydration, and mechanical property of AES-modified cement were investigated by interfacial hydraulic isolation test device, computed tomography (CT), mercury intrusion porosimetry (MIP), X-ray diffraction (XRD), thermogravimetric analyses (TGAs), and mechanical test. The results showed that the oleophilic cement could directly bond with an oil- or OBM-wetted surface and significantly eliminate the microchannel and connected pores caused by the oil phase or OBM on the interface. The fluid channeling on the OBM-wetted cement-rock and casing interface was prevented, and the sealing pressure of the interface was increased from approximately 3 to 7 MPa/m (fluid channeling occurred) to higher than 275 MPa/s (fluid channeling did not occur), respectively. Besides, the hydration degree, porosity, and mechanical property of the oleophilic cement remained at the same level as the conventional cement, indicating that the AES has no adverse effect on cement hydration and properties. The findings of this study can contribute to the cement slurry design in shale gas well cementing to improve the interface bonding and sealing when poor displacement happens.