Abstract
<div class="section abstract"><div class="htmlview paragraph">In the present amplifying automobile industry, the usage of modern manufacturing technology for splines has been enhanced extensively in conjunction with the conventional manufacturing process. Axial Forming process is specifically a cold bulk deforming technology for metals that is adequate for manufacturing of the High quality internal/external splines. The Aim of this paper is to study and optimize the process parameters of axial forming process to improve the Overall process performance. Axial Forming process characteristics like forming forces, surface quality, Spline Forming efficiency and Stress-Strain behavior are considered as prima facie to elaborate the process performance. Axial Forming Process is mathematically has to be modelled for Spline with Base Material- 42CrMo4 steel with feed speed in aforesaid encapsulated manufacturing process. The optimum value range of the process parameters helps in achieving the comprehensive optimum effect of small forming force, high product quality, and high forming efficiency and the process parameter selection method can be used reliably in similar studies.</div></div>