Separated nano jetting and micro jetting regimes by double-pulse irradiation of a metal film: towards multiscale printing

Abstract

The Double-Pulse (DP) version of the Laser-Induced Forward Transfer (LIFT) technique holds great potential to improve the resolution and flexibility of printing applications. In this study, we investigate the transfer of copper. A long laser pulse is first applied to melt thin copper films deposited on a transparent substrate, followed by an ultrashort laser pulse to initiate the transfer of the liquid material towards a receiver substrate. Time-resolved imaging experiments reveal that ejections from nanodrops to liquid jets with controllable diameters, from few micrometers down to the nanometers scale can be obtained with the control parameters of DP-LIFT. Comparing simulation and experiments we discuss how the ejection characteristics are governed by various factors including the shape, diameter and temperature of the melted pool created with the first long pulse. While the formation of microjets is due to the dynamical deformation of the melted film, as for the conventional LIFT process applied with liquid donors, the results indicate a different and distinct process for the formation of nanojets. We extrapolate from the observations a feature caused by the interaction of the shockwave, generated by the femtosecond laser irradiation, with the deformed surface of the pool. Ultimately, we establish the range of irradiation parameters leading to the observation of single separated microjets and nanojets. The latter are accompanied by nano printing demonstrations. Considering all accessible regimes together, a unique technological perspective is the possibility to achieve multi-scale printing from the same donor.