Design and fabrication of lightweight additively manufactured mirrors for aviation

Author:

Tan Songnian12,Li Quanchao12,Xu Yongsen1,Shen Honghai1,Cheng Yanping1,Jia Ping1,Xu Yulei1

Affiliation:

1. Chinese Academy of Sciences

2. University of Chinese Academy of Sciences

Abstract

This paper proposes a design process for additively manufactured mirrors. A central support aspheric mirror and tripod support structure were manufactured via selective laser melting. To achieve substantial weight reduction, an additively manufactured body-centered cubic lattice structure was used in the mirror design. Simulation analysis showed that the mirror had good rigidity. Single-point diamond turning was applied to obtain an optical quality mirror. After assembly, the rms surface shape accuracy of the mirror was 0.069 λ ( λ = 632.8 n m ). The surface roughness (Ra) of the additively manufactured metal mirror was 8.125 nm. These findings provide a strong theoretical basis and technical support for the preparation and application of lightweight metal mirrors.

Funder

Instrument and Equipment Development of the Chinese Academy of Sciences

National Natural Science Foundation of China

Publisher

Optica Publishing Group

Subject

Atomic and Molecular Physics, and Optics,Engineering (miscellaneous),Electrical and Electronic Engineering

Cited by 3 articles. 订阅此论文施引文献 订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献

1. Understanding the role of additive manufacturing in the development of astronomical hardware;Astronomical Optics: Design, Manufacture, and Test of Space and Ground Systems IV;2023-10-04

2. Equivalent Modeling and Verification of a High-Steepness and Lightweight Elliptical Aluminum Mirror;Applied Sciences;2022-09-09

3. Lightweight, aluminum, mirror design optimization for conventional and additive manufacturing processes;Advances in Optical and Mechanical Technologies for Telescopes and Instrumentation V;2022-08-29

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