Effectiveness of training program in manual material handling

Abstract

BACKGROUND: Even in an era of automation and digitalization, Manual Material Handling (MMH) can be called the most common industrial task. The aim of this study was to evaluate the prevalence of musculoskeletal disorders (MSDs) induced by manual handling tasks on the workers of a printing factory in Tehran in 2017 and then to evaluate the effectiveness of a training intervention based on health promotion. MATERIALS AND METHODS: This study had quasi experimental design and was conducted on 40 men. First, demographic data were collected and the Nordic questionnaire was used to determine the prevalence of MSDs in workers. Then, MMH tasks were assessed using Manual Handling Assessment Chart (MAC). A short training course was designed to promote health. Finally, the same MMH tasks were re-evaluated 3 months after the training intervention. RESULTS: Among the various tasks, the highest prevalence of work-related MSDs (WMSDs) was observed in the lower back (77.5%) and shoulder (62.5%). Based on the final scores of the MAC method, the jobs that received the highest scores were cutting (individual lifting), with 22 scores and action level “immediately necessary,” cutting (individual load carrying), with 15 scores with action level “urgently needed.” Arranging the forms (individual lifting) received a similar score. After the training intervention, the estimated risk level reduced by 12, 9, and 6 points, respectively, reaching a safe action level, i.e., “necessary in the future.” CONCLUSION: The results demonstrated that educational interventions might be equally effective in low-technology work environments. More in general, the MAC method can be used to make informed planning of educational interventions against WMSDs risk in MSDs. This health promotion approach is critical for care of human recourse.