Additive manufacturing of soft and hard magnetic materials used in electrical machines

Author:

Bernier Fabrice,Ibrahim Maged1,Mihai Mihaela1,Thomas Yannig1,Lamarre Jean-Michel1

Affiliation:

1. National Research Council Canada, Boucherville, Qc J4B 6Y4, Canada

Abstract

Soft and hard magnetic materials were fabricated using additive manufacturing (AM) for use in 3D electrical machines. The effect of the characteristics and the nature of the magnetic feedstock powders was evaluated for both the cold spray (CS) and the fused filament fabrication (FFF) processes. 3D finite element analysis (FEA) was used to develop new motor topologies based on the advantages offered by AM. FEA optimization also allowed the identification of the most critical material properties and is thus a powerful tool to facilitate material development.

Funder

Natural Resources Canada

Publisher

Mark Allen Group

Subject

Mechanical Engineering,Mechanics of Materials,Aerospace Engineering,Automotive Engineering,General Materials Science

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