Improvement of at-welding technology of railway rails with different cross sections

Author:

Manojlović VasoORCID,Kamberović Željko,Sokić Miroslav,Momčilović Dejan,Gavrilovski Milorad

Abstract

The paper presents a new aluminothermic (AT) welding technology of 49E1 transition rails on 60E1 (EN 13674-1: 2005), based on entirely new materials. It refers to sand molds in which the shape and dimensions of the inflow system are designed to meet all requirements for achieving welded joints of a given quality. The AT mixture was also designed to fulfill those requests; resulting liquid steel has a casting temperature that ensures optimal castability of the metal and slag viscosity. The paper presents the test results of the transients welded joints, following the standards JŽS.Z2.610 and EN 14730-1: 2012, and relates to the determination of mechanical properties of welded joints macrostructural and microstructural characteristics, homogeneity, and chemical composition of thermite steel. The obtained results show that the applied technology is optimal because it ensures the use of this technology in industrial conditions on the railway.

Funder

Ministry of Education, Science and Technological Development of the Republic of Serbia

Publisher

Centre for Evaluation in Education and Science (CEON/CEES)

Reference10 articles.

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3. A. Sameea, J. Abdul, Z. Jilabi, Welding of Rail Steels A thesis submitted to the University of Manchester for the degree of PhD in the Faculty of Engineering and Physical Sciences 2015;

4. V. Manojlović, M. Gavrilovski, Ž. Kamberović, D. Momčilović, Common failures in aluminothermic welding process and proposal for their prevention, 17 International foundrymen conference, Opatija, 2018;

5. A. L. Manakov, A. D. Abramov, A. S. Ilinykh, M. S. Galay, and Je S. Sidorov., Improvement of aluminothermic welding on the basis of the experimentally-theoretical research of welding seam cooling process, In Journal of Physics: Conference Series, vol. 1050, no. 1, p. 012051. IOP Publishing, 2018;

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