Identification of Cutting Chatter through Deep Learning and Classification

Abstract

The traditional analytical method has difficulty in accurately modelling cutting chatter. This paper constructs the vibration datasets of different chatter states and establishes a machine learning (ML) model for chatter identification, treating physical vibration signal as the input. Specifically, the cutting vibration signal was converted into the time-frequency spectrum, which was then classified by a self-designed deep residual convolutional neural network (DR-CNN). After that, the cutting vibration signal was broken down into chatter bands through variational mode decomposition (VMD). The information entropies of the chatter bands were calculated as cutting chatter features. Next, support vector machine (SVM) was introduced to classify the extracted features and used to create an online cutting chatter identification algorithm. The proposed method achieved a much higher mean identification accuracy (92.57 %) than the traditional identification method.