Rapid liquid phase–assisted ultrahigh-temperature sintering of high-entropy ceramic composites

Abstract

High-entropy ceramics and their composites display high mechanical strength and attractive high-temperature stabilities. However, properties like strong covalent bond character and low self-diffusion coefficients make them difficult to get sintered, limiting their mass popularity. Here, we present a rapid liquid phase–assisted ultrahigh-temperature sintering strategy and use high-entropy metal diboride/boron carbide composite as a proof of concept. We use a carbon-based heater to fast-heat the composite to around 3000 K, and a small fraction of eutectic liquid was formed at the interface between high-entropy metal diborides and boron carbide. A crystalline dodecaboride intergranular phase was generated upon cooling to ameliorate the adhesion between the components. The as-sintered composite presents a high hardness of 36.4 GPa at a load of 0.49 N and 24.4 GPa at a load of 9.8 N. This liquid phase–assisted rapid ultrahigh-temperature strategy can be widely applicable for other ultrahigh-temperature ceramics as well.