Rheological and tribological properties of ZrP intercalation compounds as lubricating grease thickener

Abstract

Abstract Here, we study layered zirconium phosphate intercalated with octadecyltrimethylammonium bromide (STAB-ZrP) as a thickener by thickening five types of base oils. The layered structure and morphology of STAB-ZrP after thickening were confirmed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The thickening ability and fluidity behavior of STAB-ZrP gel were evaluated using rheological measurements. The tribological properties of STAB-ZrP gel were investigated using a reciprocating tribometer under temperatures of 25°C and − 15°C. The rheological results showed that STAB-ZrP gel had grease-like characteristics. Naphthenic and alkyl naphthalene as the base oil can lead to the higher thickening ability. Naphthenic oil maintained the most colloidal stability at 25°C and − 15°C. STAB-ZrP gel exhibited superior anti-wear and friction reduction, owing to the formation of a solid protective film on the contact interface. This research established the relationship of STAB-ZrP with base oils in terms of their performance. STAB-ZrP acts as both a thickener and a solid additive in the STAB-ZrP gel system. This study can serve a beneficial trial for future preparations of lubricating grease.