Evaluation of Friction in Deep Drawing of DP600 Steel under Oil-Based and Water-Based Lubrication Conditions

Author:

Kalkan Hakan1ORCID,Somay Mehmet2

Affiliation:

1. Atilim Universitesi Muhendislik Fakultesi

2. Atılım Üniversitesi Mühendislik Fakültesi: Atilim Universitesi Muhendislik Fakultesi

Abstract

Abstract

This study conducts a comprehensive investigation into the deep drawing process, with a focus on the crucial role of lubricants in influencing its performance. It evaluates the effects of five different lubricants, each with a unique formulation, on key aspects of deep drawing operations. Deep drawing, as an essential metal forming technique, involves converting flat sheet metal into complex three-dimensional shapes, where the choice of lubricant significantly impacts friction reduction, surface quality, and formability. Through a systematic series of experimental trials, the research aims to quantify and compare the effectiveness of these lubricants, supported by Finite Element (FE) analysis, providing valuable insights for industries involved in metal forming processes. The expected results will be useful to assist engineers and manufacturers in optimizing lubricant selection, thereby bridging the gap between theoretical knowledge and practical applications. This research contributes to a broader understanding of lubricant behavior in metal forming, potentially leading to advancements and further exploration in the field.

Publisher

Springer Science and Business Media LLC

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4. Lee BH, Keum YT, Wagoner RH (2002) Modeling of the friction caused by lubrication and surface roughness in sheet metal forming, J Mater Process Technol, vol. 130, pp. 60–63, Dec. 10.1016/S0924-0136(02)00784-7

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