The influence of NbB inoculation on dendritic spacing and grain size of an aluminum 2017 alloy at different cooling rates

Abstract

Abstract The Al-4Cu-Mg 2017 alloy is a significant Al extrusion alloy. As a result, knowing its behavior in terms of grain refining during casting stages becomes critical for the next processing steps. In the face of the shortcomings exhibited by TiB inoculants, the addition of NbB could be tested for this alloy as an alternative. The present article investigates the effects of NbB addition on grain size (GS), on secondary dendrite arm spacing (λ2) and on hardness of centrifugally cast (CC) and directionally solidified (DS) 2017 alloy samples, encompassing a broad range of cooling rates and solidification conditions. The λ2 did not change much as a result of the NbB inoculation, either for DS or CC samples, decreasing from 7.2 µm to 7.0 µm in the case of the 4 mm-thick CC samples and increasing from 17.0 µm to 22.5 µm in the case of the DS samples. The average GS, on the other hand, reduced from 293 µm to 136 µm for the NbB-containing CC samples and from 756 µm to 313 µm for the DS samples associated with cooling rates of 10 K/s. Both processes can achieve nearly the same GS reduction ratio, namely 2.2 for the CC and 2.5 for the DS. This implies that GS reduction ratio was barely affected if similar cooling rates were compared while taking the experimental range for both processes into account. Moreover, Vickers hardness results revealed that GS had little influence on this property for both alloys studied. The experimentally obtained data translated a variety of solidification condition outlines for the 2017 alloy. Through this data, understanding of an alternative inoculant in a significant Al alloy series advanced significantly.