Fusion method for digital twin model of a production line

Abstract

Abstract Digital twins have attracted more and more attention in the past few years. To put digital twins into practice, a large number of modeling approaches have been proposed, vast amounts of data have been collected, and their accuracy has been improving. However, current research has paid insufficient attention to the multi-scale features of the shop floor, which hinders the effective application of the digital twin shop floor. To address the problem of how to achieve effective multi-level and multi-dimensional fusion of digital twin models with production process data, this paper first proposes a structured data modeling framework for sorting out all the production process data collected in real-time; and then proposes a multi-level fusion framework for supporting the fusion of real-time data and twin models from the unit level to the system level. The method judges the parsed received data streams through the full-factor semanticization framework, and at the same time fuses the parsed data streams with the constructed full-factor twin model from multiple dimensions and layers, forming a twin model fusion method with real-time data streams as the blood and twin model as the skeleton. Finally, the micro-assembly-based production shop environment is selected as a case study to verify the correctness and feasibility of the proposed data grooming framework, data, and model fusion method.