An investigation about the mechanical and corrosion properties of cordierite based ceramic composites

Author:

Parlak Tuğba1,Ercenk Ediz1,Akyol Abdülkadir1,Ceylan Sevcan1,Demirkiran Ayşe2

Affiliation:

1. Sakarya University, Faculty of Engineering, Department of Metallurgy and Materials Engineering, Esentepe Campus, Sakarya, Turkey

2. Sakarya University, Faculty of Engineering, Department of Metallurgy and Materials Engineering, Esentepe Campus, Sakarya, Turkey + Sakarya University, Research, Development and Application Center (SARGEM), Esentepe Campus, Sakarya, Turkey

Abstract

One of the essential phases in the MgO-Al2O3-SiO2 (MAS) system, cordierite, has the chemical formula 2MgO? 2 Al2O3 ? 5 SiO2. Therefore, cordierite is generally produced from natural raw materials by liquid phase sintering. In this study, dense cordierite and cordierite-based/ZrO2 ceramic composites were produced economically from natural zeolite at a temperature as low as 1250 ?C. Phase analyses with XRD and microstructure examinations with SEM/FESEM were performed. The hot salt corrosion behaviour of ZrSiO4 crystals in a cordierite matrix was also tested. It was determined that the addition of ZrO2 to reduce the average grain size had a positive effect on wear and corrosion resistance. Density, porosity, hardness, flexural strength and wear behaviour of the cordierite-based/ZrO2 ceramic composites were determined. In addition, the hardness values of the zirconia free sample, the samples containing 10 and 20 wt.% zirconia were measured as 11.29, 12.60 and 12.91GPa, respectively, while the specific wear rates were identified as 5.097 ? 10?3, 6.302 ? 10?6 and 3.393 ? 10?7 mm3/Nm, respectively. The hardness increased and the wear resistance changed with the addition of zirconia.

Publisher

National Library of Serbia

Subject

Ceramics and Composites

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