Optimization of ECF bleaching of kraft pulp: II. Effects of acid prehydrolysis on hardwood pulp bleachability

Author:

MCDONOUGH THOMAS J.,UNO SHUNICHIRO,RUDIE ALAN W.,COURCHENE CHARLES E.

Abstract

Earlier studies [1] have shown that when a hardwood kraft pulp is bleached in the D0(EO)D1ED2 sequence, the brightness of the pulp emerging from the D2 stage can be accurately predicted from the brightness of the pulp entering that stage. The entering brightness, in turn, is a well-defined function of the ratio of the D1 stage ClO2 charge to the (EO) stage kappa number. In this study, we use the same model, together with the results of pulp-ing and bleaching experiments on southern U.S. red oak chips, to compare the bleachability characteristics of a conventional kappa number 15 pulp with that of an acid-prehydrolyzed pulp having, after 25% kappa number reduction by prehydrolysis, a similar kappa number. After the (EO) stage, the prehydrolyzed pulp had a lower extracted kappa number, but its brightness was lower than that of the control pulp. Both observations may be interpreted in terms of the relative amounts of residual lignin and hexenuronic acid present in the pulps. The full-sequence model described in our previous paper accurately described bleaching of the prehydrolyzed pulp. The model was used to evaluate the effects of the prehydrolysis on the optimized performance of the D1 and D2 stages. The brightness disadvantage of the prehydrolyzed pulp after the D0(EO) stages persisted over the lower range of D1 charge multiples but diminished as the multiple was increased, eventually disappearing. The prehydrolyzed pulp required slightly less ClO2 than the control pulp when bleaching to high brightness in five stages.

Publisher

TAPPI

Subject

Mechanical Engineering,General Materials Science,Media Technology,General Chemical Engineering,General Chemistry

Reference11 articles.

1. McDonough, T.J., Uno, S., Rudie, A.W., Courchene, C.E., TAPPI J., 7(1): 4(2008).

2. Wang, R.X., Tessier, P.J.-C. and Bennington, C.P.J., “Modeling and Dynamic Simulation of a Bleach Plant,” AIChE J. 41(12): 2603-13 (1995).

3. Axegård, P., Jansson, U., and Teder, A., “The E2 Stage Improves the Reactivity of Pulp Towards Chlorine Dioxide,” J. Pulp Paper Sci. 10(1): J1-5 (1984).

4. Keski-Säntti, J., Leiviskä, K. and Lampela, K., “Production Optimization of the Pulp Bleach Plant – Intelligent Methods Utilization Approach,” Proceedings, 6th International Conference on New Available Technologies, SPCI, Stockholm, 1999, pp. 402-8.

5. McDonough, T.J., Brightness Development in the Final ClO2 Stages of an ECF Kraft Pulp Bleaching Sequence: Modeling and Effects of Pulping Conditions,” Proceedings, 1996 TAPPI Pulping Conference, TAPPI PRESS, Atlanta, p. 201.

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