A Machine Vision Solution for Industrial Application of Abrage Inspection and Diameter Measurement On Yarn Bobbins

Author:

GÜLTEKİN Elif1,ÇELİK Halil İbrahim2,DÜLGER Lale Canan3,SÜNBÜL Halil İbrahim4

Affiliation:

1. GAZIANTEP UNIVERSITY, FACULTY OF ENGINEERING, DEPARTMENT OF TEXTILE ENGINEERING (ENGLISH), TEXTILE ENGINEERING PR. (ENGLISH)

2. Gaziantep University, Textile Engineering Department, Gaziantep, Turkey

3. IZMIR UNIVERSITY OF ECONOMICS, FACULTY OF ENGINEERING, DEPARTMENT OF MECHANICAL ENGINEERING

4. KİPAŞ Mensucat R&D Center

Abstract

The abrage fault inspection and bobbin diameter measurement are very important processes in yarn manufacturing industry. These processes are performed manually, and so they are difficult, low efficient, time-consuming processes. The abrage faults are seen as colour or shade difference on the dyed fabric. This happens when the bobbins including abrage are converted to the fabric form, mistakes in colour differences are seen after dyeing process. An automatic machine vision system was developed for detecting abrage fault, and bobbin diameter from yarn bobbin cross-section view. Image processing software was developed and applied on different sizes of bobbin samples including different types of abrage fault. The success of vision system was statistically evaluated by detecting the bobbin abrage faults with 95.83% accuracy. In addition, the bobbin diameters obtained from the developed image processing algorithm were statistically analysed and the correlation coefficient (R2=0.99) was calculated.

Publisher

Tekstil Ve Konfeksiyon

Subject

Industrial and Manufacturing Engineering,General Materials Science

Reference33 articles.

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2. Technocrat Industries India. 2019. 07 25. Cotton yarn Overview. Retrieved from https://www.technocraftgroup.com/Cotton-Yarn.aspx.

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