Modeling and Simulation of Surface Topography in Single Abrasive Grain Grinding

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Abstract

This study establishes a kinematics model, elastic deformation model, and plastic accumulation model of a single grinding wheel, simulates the grain distribution on the surface of the common grinding wheel by using the grain vibration method, and examines the effect of different grinding parameters on the surface topography of the workpiece. Results show that the peaks and valleys on the profile curve of the workpiece surface increase, and the corresponding Ra and Rz heights decrease, as the peripheral velocity of the grinding wheel increases. The peaks and valleys on the profile curve of the workpiece surface decrease, and the corresponding Ra and Rz heights increase as the feed speed of the workpiece increases. Experiments are conducted to verify the simulation results. The results show that the simulation method can predict the surface roughness of the workpiece, which is a factor in selecting the grinding parameters.

Publisher

IGI Global

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