Study on Reliability Design of the Domestic Compressor Subjected to Repetitive Internal Stresses by Parametric Accelerated Life Testing

Abstract

This chapter explains the parametric accelerated life testing (ALT) to recognize design defects in mechanical products. A life-stress model and a sample size formulation are suggested. A compressor is used to demonstrate this method. Compressors were failing in the field. At the first ALT, the compressor failed due to a fractured suction reed valve. The failure modes were similar to those valves returned from the field. The fatigue of the suction reed valves came from an overlap between the suction reed valve and the valve plate. The problematic design was modified by the trespan dimensions, tumbling process, a ball peening, and brushing process for the valve plate. At the second ALT, the compressor locked due to the intrusion between the crankshaft and thrust washer. The corrective action plan performed the heat treatment to the exterior of the crankshaft made of cast iron. After the design modifications, there were no troubles during the third ALT. The lifetime of compressor was secured to have a B1 life 10 years.