Affiliation:
1. School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China
2. Ningbo Institute of Technology, Beihang University, Ningbo 315832, China
3. School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, China
Abstract
The reliable assembly of poly-ether-ether-ketone (PEEK) and carbon fiber-reinforced PEEK (CFR-PEEK) is crucial to effective load transfer within lightweight and high-stiffness structures, which are commonly demanded in aeronautical, automobile, and medical industries. In this work, laser transmission welding of PEEK and CFR-PEEK has been performed by using a 1070 nm Nd:YAG fiber laser. The effects of process parameters including laser power, laser scanning speed, and clamping pressure on joining quality have been investigated via mechanical, morphological, and thermal characterization. Results show that strong bonds have been formed by entanglements of polymer chains at the joining interface and the mechanical embedment between carbon fibers and PEEK. The formation mechanisms of bubble defects have been classified into three types. One of them was eliminated by scanning the joints twice, which significantly improved joints' mechanical performance and hermeticity with the maximum joining strength reaching 11.6 MPa. Also, a comparative study between PEEK/PEEK and PEEK/CFR-PEEK joints shows that the existence of carbon fibers within the CFR-PEEK significantly increased joints' decomposition threshold, joining region, and strength due to their great thermal conductivity. Besides, the influence of the welding process on the crystallinity of PEEK was analyzed, which was then improved from 11.7% to 34.1% through annealing.
Funder
Natural Science Foundation of Zhejiang Province
Publisher
Laser Institute of America
Subject
Instrumentation,Biomedical Engineering,Atomic and Molecular Physics, and Optics,Electronic, Optical and Magnetic Materials
Cited by
1 articles.
订阅此论文施引文献
订阅此论文施引文献,注册后可以免费订阅5篇论文的施引文献,订阅后可以查看论文全部施引文献