Design and Development of an Automatic Material Handling System Using PLC for 40 kg Load Capacity

Author:

Mr. Navale Vaibhav Punjahari 1,Mr. Gawali Satyam Nivrutti 1,Ms. Nimase Kajal Shivaji 1,Mr Tambat Shubham Narayan 1,Prof. Lukare Yamaji Vishwanath 1

Affiliation:

1. SND College of Engineering and Research Center, Yeola, India

Abstract

This paper presents the design and development of an automatic material handling system utilizing a Programmable Logic Controller (PLC) capable of efficiently managing loads up to 40 kg. The system integrates various components including Schneider PLC with corresponding data cables, proximity and photoelectric sensors with a detection distance of 4mm, servo motors operating at a speed of 60-100 RPM, a 24V DC power supply unit (input: 230V, output: 24V DC), Siemens MCB for circuit protection, Elmex connectors for terminal connections, Phoenix Contact Glass Relays operating at 230V AC, and numeric keypad push buttons with an input supply of 4-5V. The integration of these components ensures reliable operation and efficient handling of materials within the specified load capacity. This research contributes to the advancement of automated material handling systems, offering potential applications across various industries

Publisher

Naksh Solutions

Reference11 articles.

1. Chen, S., et al. (2017). Research on Motion Control of Automatic Material Handling System Based on PLC and Servo Control. 2017 IEEE 2nd Advanced Information Technology, Electronic and Automation Control Conference (IAEAC).

2. Chen, Y., et al. (2022). Sustainable Design and Operation of Automated Material Handling Systems: A Review. Journal of Cleaner Production, 330, 129902.

3. Cheng, Y., et al. (2021). Research on Automatic Sorting System of Small Parts Based on PLC and Image Recognition Technology. 2021 IEEE International Conference on Smart Internet of Things (SmartIoT).

4. Huang, Y., et al. (2019). Research on PLC Control System Design of Automatic Conveyor System. 2019 International Conference on Smart City and Systems Engineering (ICSCSE).

5. Jiang, H., et al. (2018). Design and Implementation of Automatic Material Handling System Based on PLC. 2018 IEEE International Conference on Industrial Internet (ICII).

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