Topology optimization of a 3D part virtually printed by FDM

Abstract

This research work aims to exhibit the possibility to topologically optimize a mesostructured part printed virtually by FDM taking into account the manufacturing parameters. The topology optimization of a 3D part printed by FDM was carried out using the software ABAQUS. On the other hand, a numerical approach using a script based on G-code file has been achieved to create a virtual model. Then, it was optimized according to the Solid Isotropic Material with Penalization (SIMP) method, which minimizing the strain energy was the objective function and the volume fraction of 30% was the constraint. The final topological optimization design of the virtual model is approximately similar to the homogeneous part. Furthermore, the strain energy of the virtual model is less than the homogeneous part. However, the virtually 3D optimized part volume is higher than the homogeneous one. In this study, we have limited our study on one layer owing to reduce the simulation time. Moreover, the time required to optimize the virtual model is inordinate. The ensuing study, we will optimize a multiple layer of the mesostructure. Our study provides a powerful method to optimize with accurately a mesostructure taken into consideration the manufacturing setting. In this paper, we have studied through an original approach the potential of topology optimization of a 3D part virtually printed by FDM. By means of our approach, we were able to optimize topologically the 3D parts printed by FDM taking into account the manufacturing parameters.