Measurement of specular surfaces using electrically tunable lens in digital holography

Abstract

Abstract In the field of industrial metrology, the 3D nondestructive imaging of reflective metallic surfaces is a delicate task. In this work, we propose a novel application of the electrically tunable lens (ETL) in digital holography for imaging specularly reflecting objects. The precise surface profile of the microscopic step height at different axial depths is obtained by tuning the liquid lens at different currents. Initially, the ETL’s focal length is set by tuning its control current to image the specular reflection observed from the surface of the reflecting sample. The current of the ETL is tuned accordingly as the sample is moved to different z-positions. In order to demonstrate the efficacy of the proposed setup, the object is kept at multiple axial distances within the depth of field of the ETL. The step height measurements are carried out and a measurement uncertainty of 0.083 µm is calculated for step height measurements at different axial positions ranging from 2 cm–21 cm. The axial range of the setup is validated by keeping two specularly reflecting samples in the field of view of the ETL. The experimental results demonstrate the ETL’s efficiency in a digital holographic system for accurately imaging specularly reflecting objects present at multiple axial depths. The setup is useful for precise step height measurements and for obtaining surface profiles of microstructures.