Improving the efficiency of the material grinding process

Abstract

Abstract The paper provides an analysis of grinding systems used in the world practice, including the main technical solutions in the field of fine grinding of materials using a ball mill, and also presents indicators of their efficiency. It was found that the grinding systems of the partitioned grinding process with pre-grinding in a press-roll grinder showed the greatest efficiency from their use. However, today in various countries, free-standing units are used for deagglomeration of pressure-pressed semi-finished products, which require additional space for their placement and operation and maintenance costs. The authors describe the design of a press-roll unit with a device for breaking pressure-pressed materials, which allows reducing these costs, as it performs the following technological operations: volume-shear deformation of the material is carried out due to the conical profile of the main rolls; the compressed materials are disaggregated in the reverse direction of compression by means of additional rollers that have a reverse taper to the main rolls. A scientifically-based method for calculating the energy index of a new design of press roll unit is proposed, which allows for the energy calculation of these machines.