Fatigue health monitoring of AISI 304 notched specimens by means of thermographic analysis and UT-based measurements

Abstract

Abstract The damage accumulation and the cracks development due to fatigue loads are the main failure mechanisms that occur in metal structures. Therefore, the prediction of structural damage is critically important for the safe and reliable operation of complex engineered systems. In the present work, the evolution of fatigue damage was monitored by infrared thermographic and ultrasonic measurements by means of piezoelectric sensors (PZTs) applied to a batch of notched specimens in AISI 304 stainless steel. Concerning the ultrasonic data, a linear and non-linear frequency study was carried out on the data acquired at various steps during the fatigue life through an appropriate MATLAB analysis algorithm based on the Fast Fourier Transform (FFT). In details, the proposed damage parameters related to thermal variations and the peak-to-peak signal voltage (Vpp) were considered to evaluate the fatigue damage process. Regarding the IRT technique, the thermographic monitoring inspection is implemented with measurements processed in MATLAB to estimate damage indices related to the fatigue damage of the same specimens. The results of the thermal analyses were finally compared with the data of the ultrasound measurements obtained to provide complementary information on the prediction of fatigue damage. The experimental results indicate an interesting increase in the proposed damage parameters that could be associated with an irreversible change due to fatigue damage at the notch tip. The final propagation phase of the crack, instead, is characterized by a quick data variation in agreement with the stiffness reduction. The applied Monitoring strategies has proved efficient for detecting damage induced by fatigue in metal materials.