Continuous desalting concept on ionic liquid-mediated de-acidification process of crude oil: A pilot study

Abstract

Abstract Desalting process concept was tested using methyltrimethylammonium methylcarbonate [N4441][MeCO3] treated Pyrenees crude oil (initial Total Acid Number (TAN) of 1.6 mg KOH/g oil) with the aim to gain empirical evidences on the effectiveness of in-line water washing and electrostatic aided phase separation as mean to recover the naphthenic acid derivatives for recycling. The treated crude oil (final TAN value of less than 0.3 mg KOH/g oil) was subjected to typical operating scheme such as single stage desalting and effects of water wash volumes. The novelty of the work comes from the utilisation of ionic liquids to neutralise acid components of the crude oil. Furthermore, the work is also able to test the hypothesis of whether naphthenate salts behave as is its inorganic counterpart and quantify the solubility behaviour in water as extraction medium. The effectiveness of such scheme will be measured against naphthenic acids derivative percent recovery in the wash water. The results indicate the electrostatic conditions can facilitate the recovery of the naphthenate salts post neutralization with high recovery rate of average of 70.6 % with 30 % water wash volume in a single-stage contact, observed over 12 hours steady-state operation. The water wash weight was observed to increase post separation which indicate hydrocarbon carry-over in the heavy phase due to formation of tight water – oil emulsion. The technique is viable should the amount of water required is available and the process water can be recycled safely into the desalter again without causing tripping to the desalter. Ionic liquid can be used in conjunction with desalter and the presence of electrostatic field did hasten the separation of the phases, however the amount of water used may hinder the viability of the solution.